Plasma Ruggedized Solutions - Conformal Coatings
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Conformal Coating, Encapsulation & Potting of Printed Circuit Boards - ISO 9001:2000

Conformal Coating - Plasma Etchback - Potting - Encapsulation
 
 
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Conformal Coatings



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Conformal coatings were created to form a barrier over a finished assembly to protect it against extreme environments, exposure to moisture, salt, electrical leakage, temperature fluctuation, fungus, dust, and other environmental contaminants. We also offer metalized coatings for protection against EMI/RFI.
But...simply coating your sensitive assemblies is not enough. It is critical that the conformal coating be:
  • compatible with all components on a PCA (including PCB)
  • applied to a clean and properly prepared PCB surface
  • appropriate for the environment in which it is exposed, be reliable, durable, and extend the product life.
  • cost-effective, re-workable protection.
Plasma Ruggedized Solutions is your Conformal Coating source. We can do any quantity, from first articles to large production quantities. We visually inspect each and every assembly that arrives and, if necessary, clean the assemblies that do not meet our specification for surface cleanliness. We use custom plasma processes to clean the boards so that each coating is uniform. We then use our engineering expertise to select the proper material and develop a custom procedure to apply the coating. In this stage we may even make layout-level suggestions for our customer to consider. Once the coating is applied and has cured, we rigorously inspect each coated assembly.

Coating Selection Guide

Rating Scale: 1 (Highest) to 4
 Acrylic (AR)Polyurethane (UR)Epoxy (ER)Silicone (SR)Parylene (XY)
CDN
Humidity Resistance 1 1 2 1 2 2 1
Humidity Resistance
(Extended Periods)
2 1 3 2 2 2 1
Abrasion Resistance 3 2 1 4 1 1 1
Mechanical Strength 3 1 1 2 1 1 1
Temperature Resistance 2 3 3 1 2 2 1
Acid Resistance 2 1 1 2 1 1 1
Alkali Resistance 3 1 1 2 1 1 1
Organic Solvent Resistance 4 1 1 2 1 1 1
Dielectric Constant
(1MHz@23°C)
2.2-3.2 4.2-5.2 3.3-4.0 2.6-2 - - -
Outgassing 3 2 3 4 1 1 1
Electrical Impedance 2 4 3 2 - - -
Optical Clarity 4 3 1 2 2 2 2
Bio Compatibility - - - - - - -
Thermal Stability 1-2 2 2 1-2 1 1 1
Electrical Insulation 1-2 1-2 1-2 2 2 2 1
Reworkability 1 3 3 2 4 4 4
VOC's 1-3 2-3 2-3 1-2 1 1 1
RoHS 1 1 1 1 1 1 1
Thermal Conductivity 2-3 2-3 2-3 2-3 3 3 3
Adhesion 2-3 1-2 1-2 1-3 2 2 2


PCB-Line-2

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Plasma-Reactor-2

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 Specifications  Equipment List  

Protects Against

Chemicals
Corrosion
Dust & Dirt
Electrical Arcs
EMI/RFI
Fungus
High Altitudes
Mechanical Damage/Abrasion
Mechanical Wear
Moisture
Rust
Tin whiskers
Vibration

Available Coatings

AR (Acrylic Resins)
EMI/RFI Metalized Coatings
ER (Epoxy Resins)
SR (Silicone Resins)
UR (Urethane Resins)
XY Parylene (aka Paralyne, Paralene)

Industries Served

Aerospace
Automotive
Computer
Electronic
Industrial
Medical
Military
Scientific
Telecommunications

Compliances

AQMD
COMSEC
ISO9001
RoHS

 DOWNLOADS 

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(PDF, 28KB)

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(PDF, 72KB)


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